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EXKOP® System

Space-saving, bidirectional isolation.

REMBE® EXKOP® System
Made in Germany
This system isolates plant components in both directions and comprises a self-monitoring EXKOP® controller with data storage and one or several quench valves.
Application
EXKOP® systems are suitable for filling lines, aspiration lines and pipes, pneumatic conveyor lines and air intake openings. As well as operating as a decoupling system for dust-bearing plants, the EXKOP® system can also be used as a spark arrester or overpressure limiter.
The REMBE® EXKOP System

EXKOP® II TriCon B

Compact central unit for QV II quench valves in fail-safe design.

EXKOP® Express

Control Systemor for all decoupling devices.
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EXKOP® QV II

for a space-saving, bidirectional decoupling, nominal sizes up to DN 250.
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Advantages
  • Effective protection through high-speed detection of explosion events.
  • Returns to operation again immediately after triggering.
  • Self-monitoring safety electronics with operating data storage.
  • Modem-compatible remote system analysis permits remote maintenance.
  • Instant recognition of system status in HMI.
  • Instant status forwarding to customer PLC (Alarm, failure, maintenance, etc.).
  • Processes wide range of trigger signals for easy retrofitting to existing plants.
  • Fail Safe mechanism automatically closes the valve if the power / compressed air fails or the valve is manipulated.
  • Reliable, process-optimised protection against explosions in adjacent plant components.
  • Avoid downtime after the mechanism is triggered.
Mechanism
In the event of an explosion, the EXKOP® controller receives a trigger signal (e.g. from the signalling unit of the Q-Rohr® or an explosion vent, from a pressure switch or spark detector) and activates the connected EXKOP® quench valves. These close within a few milliseconds and thus protect adjacent plant components. After being triggered, the quench valves can be put back in operation once again at the touch of a button.
Combinations
EXKOP® Controller
Product up to 3 quench valves more than 3 quench valves configurable in- und outputs Q-BicTM Explosion Slide Valves
REDEX, RSV
EXKOP® II TriCon          
EXKOP® Express
Can only be used in special cases, only QV II.
EXKOP® quench valves
Product pipe diameter up to 250 mm pipe diameter greater than 300 mm installation in hygienic processes
EXKOP® QV II  
EXKOP® QV III  
Applications + Industries
  • animal feed productions
  • aspiration plants
  • brewery
  • conveyors
  • destoners
  • elevators
  • filters
  • food
  • food production
  • mills and grinding plants
  • mixers
  • recycling
  • screens
  • silo
  • spray dryers
  • wood processing

Certifications

Certified in
accordance with

EN 16009
EN 14797
ATEX EC type examination certificate no. FSA 04 ATEX 1537 X

ATEX EC type
examination certificate no. FSA 04 ATEX 1537 X

ATEX EC type examination certificate no. FSA 15 ATEX 1659 X

ATEX EC type
examination certificate no. FSA 15 ATEX 1659 X

Downloads

The EXKOP® system is ideal in combination with explosion vents or flameless explosion venting solutions.

REMBE® EXKOP® QV III

at the production.

REMBE® EXKOP® QV III

at the production.
  • Click and drag image to view.
  • Scan the QR code with your iOS camera* to see an AR preview of the product.
    EXKOP System AR Viewer Ru
    The dimensions shown may differ from those of the actual product.
    * Requires iOS 13, iPadOS 13, ARCore 1.9 or higher.
  • Unboxed - EXKOP® Maintenance

    REMBE® Safety_Campus® - unboxed - EXKOP® Maintenance4:04
    REMBE is your specialist in the field of explosion safety and pressure relief and offers holistic safety concepts for plants of all kinds in a wide range of industries. All products are manufactured in Germany and meet the requirements of national and international regulations. This video explains how the maintenance of a quench valve with connected EXKOP EXPRESS controller is carried out by the service specialists from REMBE Advanced Services + Solutions GmbH. Using a test setup with a Q-Box installed on a filter and a short pipeline, which is decoupled with a quench valve in the event of an explosion, the maintenance is shown realistically. The maintenance of the EXKOP system may only be carried out by the REMBE Advanced Services + Solutions GmbH team as a qualified person. You can find more information about the EXKOP system at https://www.rembe.com/products/expl... or contact us directly at hello@rembe.de. Chapters: 00:00 Introduction 00:27 Inspection of the installation distances 00:45 Simulation of a triggered explosion vent 01:16 Reset EXKOP 01:46 Inspection of pressure falling below the minimum pressure 02:30 Deactivation of the system 02:49 Disassambling of the Quenchvalve 03:07 Inspection of the cables and the equipotential bonding system 03:20 Visual inspection of the Quenchvalve 03:40 Reactivation of the system
Cindy Baumann, REMBE® CAD-Expert
"The EXKOP® is available in a range of standard sizes, though we keep getting requests for custom solutions. The biggest quench valve we’ve built so far has a nominal width of 1000 mm."
Your contact person
I will be happy to advise you about the most suitable Protection systems for your plant. Individually, in detail and taking all relevant parameters into ­account.
Andre Häger | Sales Executive Explosion Safety
+49 2961 7405-129
andre.HäThis email address is being protected from spambots. You need JavaScript enabled to view it.
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